What does a thriving division within a leading consumer
electronics conglomerate do when its data management system holds
back its business operations? It goes on a mission to modernize,
streamline, and consolidate its data operations. This mission led to
the migration and consolidation of data from disparate sources,
dispersed across geographies, into a single cloud-based PLM system,
Teamcenter X.
Panasonic launched the
Panasonic Transformation (PX) program to achieve Digital
Transformation across their organization. As a part of that
initiative, Panasonic chose eQ
Technologic’s industry leading data integration and
analytics platform, eQube®-DaaS (Data as a
Service), to execute the world’s largest migration to
Teamcenter X. The powerful low/no-code capabilities of eQube®-MI (Migration &
Integration) coupled with eQube®-GMP (Generic Migration Process),
accelerated the solution implementation resulting in what also
became the world’s fastest migration to the cloud-based PLM
software. This monumental move to the cloud was completed with 100%
accuracy, and the integrity of each migrated data point was verified
using eQube®-BI (Business Intelligence).
The eQube®-DaaS
Platform was instrumental in bridging the gap between the disparate
systems dispersed across geographies, enabling Panasonic to rapidly
transition to a single source of truth, thereby boosting efficiency
and collaboration.
“By working with eQ, we could
achieve the world’s largest cloud data migration as a
company to Teamcenter X. The key is eQube’s great features
and the newly invented high-speed migration system. We
appreciate eQ for their strategic and technical support,
responsiveness, and speed of implementation. By incorporating
eQube's wide range of solutions, Panasonic's system will be
transformed into a modern system.”
-
Project Manager, Panasonic.
Leaving Behind
a High-Cost, Inefficient System
The objective of
Panasonic was to build a common IT infrastructure in which
stakeholders collaborate in a concurrent manner while checking
3D shapes and BOM information. Global CAD (Computer Aided
Design) data was dispersed across locations including Japan,
China, Vietnam, Taiwan, Brazil, and India, which needed to be
consolidated into a single, unified Teamcenter instance. The
unification of design information across CAD, BOMs, and cost
calculation would directly improve the efficiency of their
design processes. But, to implement this, they faced three major
challenges with their existing data management system:
- Siloed legacy systems: Data was managed within
multiple disparate systems – the system struggled to collect
and access data from multiple sources. It was riddled with
inconsistent workflows and data inaccuracies that limited
forecasting and planning capabilities.
-
Limited visibility and frail reporting: Lack of
actionable insights and information to drive decisions – the
system had significant challenges in providing timely and
accurate business intelligence, managing documents across
multiple PLM environments, and reducing technical debt.
- Complex multi-system migration: Data
complexity, data mapping difficulties, data quality issues
in the source systems, system downtime during migration, and
ensuring a disruption-free transition from Teamcenter 10.1
to TcX14.1 (hosted on AWS).
A
Clear Vision for a Single Source of Truth and Digitally
Connected Future
To address these challenges,
Panasonic and eQ Technologic set a clear strategy for its
modernization initiative centered around upgrading from
Teamcenter 10.1 to Teamcenter TcX 14.1 (hosted on AWS Cloud) for
a secure, scalable, and efficient environment. As part of this
initiative, they set clear requirements and business outcomes
they wanted to achieve for improved workflows, maintenance, and
collaboration:
- Faster migration implementation saving effort, time, and cost.
- Consolidating geographically dispersed data into a single instance.
- Ensuring no IT blackouts to maintain business and operational continuity.
-
Executing with 100% migration accuracy to guarantee a
seamless transition.
Meeting the
Challenges of a Complex Migration
With 16+
million data points consisting of 2.38+ million objects, 11.83+
million relations and 1.86+ million files that totaled to 13
terabytes of data across multiple systems, Panasonic’s IT team
recognized the immense complexity of the migration. Key factors
included:
- Accommodating changes to the TO-BE Teamcenter data model during migration.
- Migrating data from both Teamcenter 10.1 and legacy systems with precision and minimal disruption.
Panasonic partnered with eQ Technologic , leveraging the eQube®-DaaS Platform and its out-of-the-box connectors for a model-driven approach to data migration.
A Winning Strategy: Codeless Connectivity with
eQube®-DaaS
One of the standout capabilities the
eQube®-DaaS Platform brought to the table was its code-less
last-mile connectivity. (Fig. 1) The migration strategy began
with a bulk load of source system data, followed by delta
migration into the Teamcenter TcX 14.1 environment.
- Out of the Box Connectors:
This feature proved invaluable in establishing continuous connections with different systems, thanks to eQube's pre-built connectors. The upgrade tolerant and certified eQube® Teamcenter Connector enabled seamless retrieval of source data while facilitating the migration of parts, models, CAD (Computer-Aided Design) data, EBOMs (Engineering Bill of Materials), CAD BOMs (Computer-Aided Design Bill of Materials), and documents—all with unmatched accuracy.
- Rapid Migration
& Consolidation:
eQube®-MI and eQube®-GMP, core offerings of the eQube®-DaaS Platform, ensured orderly, migration without any disruption. They provided rapid integration of new and existing systems, as well as enabled responsible and controlled sunsetting of obsolete and legacy systems through efficient migration capabilities.
- Cloud Deployment:
eQube® was deployed on Panasonic’s cloud which then connected to all the other applications in play across various cloud as well as on-prem environments. All the data was consolidated into a single cloud-based instance of the PLM system.
- Elastic Scalability:
For achieving the project’s target velocity, eQube®-DaaS Platform automatically scaled to meet the data volume. At its peak, 400+ threads were running concurrently on the cluster, seamlessly migrating data in the hybrid environment.
- Robust Error Handling:
Data profiling and cleansing ensured the migration-maintained 100 percent data accuracy, a ‘must-have’ figure for any data-driven operation. The platform’s native error handling capabilities ensured that all migrated data points met the integrity requirements and that failures, if any, were handled through appropriate automated workflows. This approach allowed for data sanitization in flight and ensured integrity between source and destination systems.
- Source to destination comparison: eQube® performs an I-ETL-V (identify, extraction, transformation, load, validate) routine to ensure success. For each data point/object that is migrated, eQube also verifies the status and success of the migration with reports provided by eQube®-BI.
eQube®-DaaS was the digital
backbone, connecting hundreds of legacy COTS and custom
systems and services including Teamcenter 10.1 to Teamcenter
TcX 14.1 (hosted on AWS Cloud), to ensure operational teams
had centralized access to CAD data, EBOMs, CAD BOMs, and
documents in near real-time.
- Seamlessly
consolidated and migrated data from multiple sources, including
Teamcenter 10.1 and various document repositories.
- Transitioned from older systems to the new Teamcenter while
accommodating changes in the migration strategy due to the
evolving TO-BE Teamcenter data model.
- Connected
data flow with code-less last-mile connectivity to multiple
production systems using eQube's pre-built connectors.
Post-Migration Success: Unlocking New Possibilities
The migration delivered transformative results for Panasonic including:
- Instant data retrieval across the entire system, eliminating manual searches.
- Shortened operation cycles driven by improved processes.
- Holistic view of data that facilitates better decision-making and forecasting.
- Cost reductions in IT infrastructure and maintenance.
- Bottom line impact for delivering products faster.
- Enhanced collaboration among systems, people, and processes, driving faster value realization.
Siemens,
the provider for TcX , also recognized this achievement in
their recent blog, “Panasonic quickly migrates to
Teamcenter X to achieve the value of SaaS PLM” where
they applauded the project's scale, success, and speed at
Panasonic.
With eQube®-DaaS
Platform, Panasonic achieved seamless data migration and
consolidation, unlocking a more connected, efficient, and
future-ready business environment with significant business
benefits including zero down time, 100% data transfer success
rate, 30% faster delivery, and a successful migration of over 16+
million data points.
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